“Servotech” is one of the leading players and longest-established ISO-9001:2008 Company and export House recognized by Govt. of India, offering Plant and machinery on Turnkey basis in the field of Vegetable Oilseeds and Oils Processing, encompassing Oil Mills, Continuous Solvent Extraction Plants, Continuous Vegetable Oil Refining Plants, Vanaspati Plants, Lecithin De-oiling & Powder Plants, Acid Oil Plants, Feed Milling Plants, Castor Oil & its Derivatives Plants, with a track record of over 58 years. The Company has earned a reputation for handling turnkey projects in India and Abroad. The strength of “Servotech” is its team of highly qualified engineers with vast technical experience in the above field. Thus “Servotech” is confident of assuring you to give the best performance in all the areas like Process, Designing, Manufacturing, Electrical, Automation, Erection & Commissioning of Plants. The volume of business and the performance of the plants supplied by the Company so far is proof of the confidence reposed in “Servotech” by the industry.
Innovations
We offer a broad portfolio of technology-based solutions built on intelligent innovation. Our company has been credited for introducing the latest technology in the country. Plants based on innovative technology have enabled our customers to enhance their capabilities while reducing operational cost.
Some of the innovations introduced by us include the following:
- The FIRST to introduce and manufacture the DESOLVENTISER TOASTER in India
- The FIRST to introduce the modern EXPANDER TECHNOLOGY
- The FIRST to integrate a REFRIGERATION unit into the absorption system
- The FIRST to Introduce ENERGY SAVING measures in several areas of the plant
- COMPUTERIZED MONITORING of various operations in the solvent extraction plant.
Turnkey Solutions
We offer turnkey solutions that integrate full services including engineering, manufacturing, testing, packaging, installation, and start-up of the plant. Our engineers work in tandem with the clients to understand their requirements and offer them the best solution, specific to their needs. The short project execution times for the plants result in a fast and long-lasting return on investment. Our engineers are present on-site during the Erection, dry run test, and commissioning process start-up when operating conditions are optimized.
We also provide excellent after-sales services and technical support throughout the life cycle of the installed plants. Our team of experienced engineers provides technical assistance for operation and troubleshooting. Creating real value for the customers is the motto of our company.
Quality Control
Quality is the key driver of success at Servotech India Ltd. We have been awarded with 9001: 2008 certification for following a well-defined quality management system. A three-stage quality control module is adopted which includes stringent checks on incoming raw material, in-process control, and final testing. Before shipping, we also conduct a thorough inspection of the plants to ensure that they comply with the client's specifications.
Inspection & Quality Assurance Procedure
We execute jobs under third-party inspection agencies such as :
- Humphrey and Glasgow
- UDHE India Limited
- Bureau Veritas Industrial Services
- S.G.S. Industrial
- Inspection Services
- Baxcounsel Inspection Bureau Pvt. Ltd.
Inspection Facilities
Our company has an in-house laboratory equipped with comprehensive testing facilities including:
- All types of measuring instruments, inspection gauges, and special-purpose gauges
- Hydraulic test pump for pressure testing up to 200 kgs/cm2
- DP testing for weld joints
Infrastructure
We have a well-established infrastructure characterized by advanced machines, an experienced workforce, and an amiable working environment. The in-house design unit is equipped with the latest 3D software for developing models specific to the client's needs. Our manufacturing unit is backed by the latest machines that can manufacture products with precision. All the operations are supervised by highly experienced engineers, who are committed to deliver zero defect systems. As a part of our corporate social responsibility, we have developed a green belt around the factory to conserve the environment.
MANUFACTURING FACILITY
1 |
Address of Factory |
Plot No. N-63, MIDC Tarapur, Boisar, Dist Thane Maharashtra, India Tel No.022-33093600/28624357/58, Fax No.022-33093601 E-mail – Web Site: www.servotech-india.com
|
2 |
Total Factory Area |
65 M x 120 M = 7800 M2
|
3 |
Total Working Shed Area |
50 M X 30 M = 1500 M2 |
Store Area |
|
|
Testing Area |
11 M X 25 M= 275 M2 |
|
Office Area |
14 M X 9 M = 126 M2 |
|
Open Area |
4000 M2
|
|
4 |
Manufacturing Range |
High / Low Pressure Equipment / Vessels, Evaporators, Condenser, Bulk Material Handling Equipment (Screw Conveyor, Bucket Elevator, Chain Conveyor, Rotary Air Lock Valve, Slide Gate Valve, Diverter Valve, Cyclone, Ducting etc.
a) Sizes : Custom b) Materials : IS2062 / SS-304/316L / SS302/EN-8/EN-9/IS2002
|
5 |
List of Plant & Machinery Facility Available
|
As per Attached List |
6 |
Design/ Drawing Facility |
In House
|
7 |
Inspection Testing & Heat Treatment Facility |
|
|
a) Radiography |
Out Side Agencies X Ray Capacity |
|
b) DP Facility |
|
|
c) Magnetic Particles Test |
Third Party Inspection Lab ( TPI) |
|
d) Ultrasonic Testing |
Third Party Inspection Lab ( TPI) |
|
e) Preheating/ Stress Relieving |
In -house
|
|
f) Dynamic Balancing |
Third Party Inspection Lab ( TPI) |
|
g) Hydro Test |
In House |
|
h) Pneumatic Test |
In House |
8 |
Manpower |
a) Managerial - 3 b) Supervisory - 5 c) Workers - 32 |
PERFORMANCE par excellence
servotech - A 58 years experienced professional organization specializing vegetable oilseeds and oils processing. It possesses UNIQUE RECORD of being the first to introduce the latest technological refinements to the industry in India.
The FIRST to introduce and manufacture the DESOLVENTISER TOASTER, DRYER & COOLER in India.
The FIRST to introduce and manufacture the DESOLVENTISER TOASTER in India.
The FIRST to introduce the modern EXPANDER TECHNOLOGY.
The FIRST to attach REFRIGERATION unit to the absorption system.
The FIRST to Introduce ENERGY SAVING measures in several areas of the plant.
COMPUTERIZED MONITORING of various operations in the solvent extraction plant. Yet another FIRST from SERVOTECH.
OVERSEAS ASSOCIATES in various fields of activity :-
INTERSONIKON ENGG.SDN.BHD. } Palm / Fruit Processing / Extraction of Kuala Lumpur, Malaysia. } Edible Oils and Palm Oil Refining
Technology.
STILL MARCHING AHEAD. NOW OFFERS :
· Desolventizer Toaster cum Dryer Cooler (DTDC)
· flash Desolventization system (FDS) For Soyabean.
· Mega capacity Solvent Extraction & Vegetable Oil Refining Plants.
· Supercritical Fluid Extraction.
· Micro Milling Of Soya Meal for value added downstream products
· Specialty in Lecithin De-oiling & Powder Plants
· Specialty derivatives from Castor oil.
The above is SERVOTECH’S prime performance at a glance. SERVOTECH conveys its gratitude to the industry for the confidence reposed in them and seeks its continued patronage.
SELECTION OF THE PLANT - WHY SERVOTECH?
There are at present several suppliers offering solvent extraction plant. After careful consideration of various factors, the selection is preferred on SERVOTECH, on the following grounds:
1. SERVOTECH is undoubtedly the longest established company in this field with a track record of over 58 years.
2. Their total tally so far is :-
· Solvent Extraction Plants 183
· Vegetable Oil Refineries 57
· Vanaspati / Hydrogenation Plants 15
· Oil Mills 21
· Cattle/Poultry/Fish Feed Plants 17
· Castor Oil & its Derivatives Complex 10
· Caffeine Extraction Plant 02
· Instant Tea Plant 03
· Acid Oil Plant 01
· Lecithin Plant 07
· Lecithin De-oiling & Powder Plant 03
· Powder Recipe & Khichadi Mix Plant 04
· Others (Structural Works, Storage Tanks 131
Pressure Vessels, etc.) -------
Total 453
====
THE LEADER IS STILL MARCHING AHEAD !
3. SERVOTECH is the best organized among the firms with own manufacturing facilities where their equipment is fabricated, machine, assembled and tested under strict supervision and control. All raw materials procured are certified Indian standard goods. Tests such as dye penetration, ultrasonic, random radiography are used at intervals to maintain high quality standards.
4. SERVOTECH possesses unique record of being the FIRST to introduce the latest technological refinements to the industry in India.
A. They were the FIRST to introduce and manufacture the DESOLVENTISER TOASTER, DRYER & COOLER (DTDC) complete with Automation in India and incorporate this as standard equipment in all their continuous plants. Their Desolventizer Toaster, Dryer & Cooler have also been introduced into plants of other makes by virtue of their reliability and superior performance. Today others are compelled to follow suit. After desolventization, the meal is to be cooled to ambient temperature for further processing. Desolventizer Toaster – Dryer & Cooler (DTDC) is used to remove the solvent and dry the DOC to desired quality parameters.
B. They were the FIRST to introduce and manufacture the DESOLVENTISER TOASTER (DT) complete with Automation in India and incorporate this as standard equipment in all their continuous plants. Their Desolventizer Toasters have also been introduced into plants of other makes by virtue of their reliability and superior performance. Today others are compelled to follow suit.
C. They were also the FIRST to introduce the modern EXPANDER TECHNOLOGY to the solvent extraction industry in India. Now this has become a proven technology, thanks to its ceaseless promotion by SERVOTECH.
D. They were also the FIRST to attach refrigeration unit to their absorption system in order to enhance its performance and minimize the Solvent losses.
E. They were also the FIRST to introduce ENERGY SAVING measures in several areas of the plant in order to reduce the energy consumption to the minimum.
F. Now that computer technology has become an “IN-THING” in India, they are now in the process of introducing COMPUTERIZED MONITORING of various operations in the solvent extraction plant. Yet another FIRST from SERVOTECH.
5. SERVOTECH offer bought out items of the best quality available such as Kirloskar, Bharat Bijlee, Crompton Motors, Elecon/Premium Gearbox, Siemens / L&T Electricals, JINDAL / TATA / ZENITH Make Pipes, etc. as Standard supplies. Nothing but the best for the customer.
6. SERVOTECH’S record of after sales service has been found to be very satisfactory, as is optimized in its name.
7. Last, but not least; SERVOTECH undoubtedly is the driving force, behind an innovative solvent extraction plant.
QUALITY CONTROL / INSPECTION FACILITIES
INSPECTION FACILITIES
|
All types of measuring instruments, Inspection gauges, and special purpose Gauges for specific jobs.
Hydraulic test pump for pressure testing upto 200 kgs/cm2
DP testing for welds joints.
External Agency for radiography and material testing
|
INSPECTION & QUALITY ASSURANCE PROCEDURE |
We are executing jobs under third party inspection agencies such as :-
- Humphrey and Glasgow
- UDHE India Limited
- Bureau Veritas Industrial Services
- S.G.S.
- Industrial Inspection Services
- Baxcounsel Inspection Bureau Pvt. Ltd.
|
We have standard procedure of inspection from receipts to dispatch.
|
MAJOR FABRICATED EQUIPMENTS
MAJOR EQUIPMENTS |
SIZE |
COOKER |
Ø 3500 mm, 7 stages, total height 6.5 Mtr, Total weight 30 MT
|
DESOLVENTISER TOASTER, DRYER & COOLER (DTDC)
|
Ø 4000 mm, 11 stages. Specially designed new generation DTDC with triple bottoms in 2nd & 7th stage. Two Compartments for heating and one for cooling. Working Pressure 3.5 Kg/cm2
|
DESOLVENTISER TOASTER |
Ø 4500 mm, 9 stages, total height 11 Mtr, weight 45 MT. Each stage has a heating pan, heated by steam 10 kg/cm2
|
CONTINUOUS EXTRACTOR |
MOC : In Mild Steel & Stainless Steel |
HEAT EXCHANGER (EVAPORATOR) |
Area 600 Sq.M., weight 10 Tons approx. with internal tubes 38 OD x 16 Swg x 6 M long in SS 304 and Shell in Mild Steel construction.
|
HEAT EXCHANGER (CONDENSOR) |
Area 600 Sq.M., weight 8 Tons approx., internal tubes 19 OD x 16 Swg. x 6 M long in SS 304 and Shell in Mild Steel Construction.
|
EVAPORATORS |
Ø 1800 mm, height 3725 mm with conical bottom.
|
ECONOMIZERS |
600 Sq.M. internal tubes 25 OD x 16 Swg. x 6 M long in SS 304 and Shell in Mild Steel Construction.
|
DISTILLATION COLUMN |
Ø 600 mm, height 6200 mm, internals Disc and Donut and Separator assembly. All the above in Cast Steel with plate thickness as per design.
|
HAMMER MILL |
Equipment designed in SS, MS for milling purpose as per the design, |
COOKER |
Cook Conditioning |
BLEACHER |
Oil Bleaching Equipments |
DEO-ODORIZER |
Removing Oder in Oil Refining Plant |
CRYSTALIZER |
Equipment used for Sunflower Oil, Palm Oil, Rice Bran Oil. |
FLAKERS |
Equipment in preparatory section of the extractor plant for flaking seeds. |
MAJOR EQUIPMENTS |
SIZE |
CRACKERS |
Equipment in the preparatory section of the extractor plant for cracking seeds. |
CONDENSERS |
· Floating Head Type · Fixed Head Type |
CONVEYERS |
· Redler Conveyer · Distribution Conveyer · Bulk Flow Conveyer · Elevators |
DRYERS |
· Rotary Paddle Dryers · Fluidised Bed Dryers |
S.S. 304 QUALITY EQUIPMENTS |
Horizontal Deodorizer design Ø 1900 mm, length 7500 mm, with heating coils at lower and upper stage and open steam injection arrangement, weight 7.5 Tons. Plate thickness - 2mm, 3mm, 5mm, 8mm, 10 mm
|
|
|
SS 316L QUALITY EQUIPMENTS |
Autoclave for Castor Oil Hardening, Ø 1500 mm, Height approx. 8000mm, Plate thickness 22 mm for shell, 25 mm for dish. Working pressure 20 Kg/cm2, Test Pressure 30 kg/cm2, agitator in shroud and bottom drive.
|
SS 304 & 316 QUALITY EQUIPMENTS |
Spray Dryer, Falling Film Evaporators, etc. in Stainless Steel 304 and 316 Constrcutions.
|
S.S. REACTORS |
For Chemical Plant Ø 1760 mm x 2500 mm long with C.S. Jacket, agitator, inner coil and limpet coil, approx. weight 3 Tons Plate for shell 12 mm thick, Plate for jacket 8 mm thick Coil 2 1/2” NB x SCH-40 SS Pipe Working Pressure : 12 kg/cm2. Test Pressure : 18 kg/cm2
|
MATERIAL HANDLING EQUIPMENTS
|
Conveyors, Elevators, Screw Conveyors, etc. in Mild Steel Construction.
|
STORAGE TANKS |
Oil Storage Tanks in Mild Steel and Stainless Steel Construction.
|
STRUCTURALS |
All the Structural Works for own plant and outside jobs as per design
|
CODES FOLLOWED |
ASME, TEMA and as per the specific needs of Customers.
|